I’m excited to share some exciting improvements to our Custom Laser Cutting Service: a greatly expanded range of metal cutting capabilities and UV printing!

Metal laser cutting

The last time we made a blog post about our laser cutting capabilities (over six years ago now), our most powerful machine was a 400 W CO₂ laser cutter that could cut materials including plastics and woods up to 1″ (25.4 mm) thick, as well as steel up to 0.060″ (1.5 mm) thick. But we still weren’t satisfied with our metal cutting capabilities, so in the time since then, we have added an IPG Photonics LaserCube with a 3000 W fiber laser. The LaserCube is specifically designed to cut metals, enabling us to work with a wider variety of metals in thicknesses up to 1/4″ (6.35 mm).

Jan briefly mentioned the LaserCube in a blog post back in March 2020 just after we finished installing it—and right as the world was locking down in response to the COVID-19 pandemic. With the disruptions first from pandemic and then from the subsequent global parts shortages, almost all of our efforts went into keeping daily operations going, and developing new processes for fundamentally new equipment like the LaserCube got put on the back burner. Fortunately, things have been gradually getting back to normal and we are now ready to officially announce the new metal cutting capabilities the LaserCube enables!

We can now cut:

• Steel up to 1/4″ (6.35 mm) thick
• Aluminum up to 1/4″ (6.35 mm) thick
• Brass up to 1/8″ (3.18 mm) thick
• Bronze up to 1/8″ (3.18 mm) thick

Correspondingly, we have added 5052 and 6061 aluminum to our regularly-stocked metals, joining 304 stainless steel and 1018 mild steel. We typically have sheets up to 24″ × 48″ (61 cm × 122 cm), but we can also order different metals/alloys or cut materials provided by customers up to 48″ × 48″. Additionally, since getting the LaserCube set up, we have started regularly using nitrogen (N₂) as an assist gas, which helps cut parts with less discoloration and cleaner edges.

Laser-cut stainless steel.

Laser-cut aluminum.

Laser-cut brass.

UV printing

Our newest equipment is a Mimaki UJF-6042 MkII e UV printer, which lets us add vibrant and colorful labels, logos, photos, and artwork to your laser-cut parts. It can print with 1200 DPI resolution to an area up to 24″ × 16.5″ (61 cm × 42 cm), and the UV-cured ink adheres to many of the materials we laser cut, including plastics, wood, and yes, metal!

Our printer has inks for CMYK colors, plus a few special inks:

• White ink for printing vibrant colors on non-white materials
• Primer ink for helping the print better adhere to the material
• Clear ink for adding a layer of protection to the print

These different types of ink can be layered in various combinations for different effects.

We especially like printing on transparent materials, like clear acrylic, since there are so many ways you can print different layers of ink to create unique parts. For example, we can make opaque images visible from either side of the part by printing a layer of white sandwiched by two color layers like we did for these personalized Christmas tree ornaments.

Laser-cut and UV-printed acrylic Christmas tree ornaments with two color layers for double-sided appearance.

Alternatively, by strategically skipping the white layer in some areas of the print we can make transparent colorful parts that resemble stained glass.

Laser-cut and UV-printed acrylic part with stained glass appearance.

Getting a quote

You can submit a quote request for laser-cut metal parts, laser-cut parts with UV-printed artwork, or other types of laser-cut and engraved parts through our Custom Laser Cutting Service page. To get started, we recommend downloading one of our templates below, which already have the different layers set up.

CorelDRAW (340k cdr)	Adobe Illustrator (7MB ai)	Inkscape (457k svg)

First-surface view of template example A on clear acrylic.	Second-surface view of template example A on clear acrylic.
Front of template example B on clear acrylic (gray background).	Back of template example B on clear acrylic (gray background).

Then, all you will need to do is add your artwork to the appropriate layer, save it, and submit a quote request!

Request a quote

For more detailed information about all of our capabilities and how to set up your files to make the process as smooth as possible, check out our Custom Laser Cutting Guide.

Share with us

We are excited to see what parts you design and how they get used in your projects! When you get your parts, consider posting some pictures in the Share Your Projects category of our forum. If you are still brainstorming ideas for your next project, our forum and blog posts tagged laser cutting are a great places to find inspiration.

We’re happy to announce the release of the Zumo 2040, our newest RP2040-based robot built on our Zumo tracked chassis!

The Zumo started out as just that chassis: a simple mechanical base designed to be the foundation of a small tracked robot (and the right size for Mini-Sumo competitions). Later, we made the Zumo Robot Kit for Arduino that lets you build a complete robot with just the addition of an Arduino board, and a while after that, we released the Zumo 32U4 featuring a main board with an integrated AVR microcontroller.

Pololu Zumo chassis kit, assembled top view, shown with motors and original white sprockets.

Assembled Zumo robot for Arduino with an Arduino Uno (with original white sprockets).

Assembled Zumo 32U4 robot.

This new Zumo 2040 is the next big step in the evolution of the Zumo family, swapping out the Zumo 32U4’s 8-bit processor for a Raspberry Pi RP2040, a 32-bit dual-core Arm Cortex-M0+ microcontroller running at 125 MHz, along with 16 MB (128 Mbit) of flash memory. The more powerful processor (the same as on the Raspberry Pi Pico) enhances both what the Zumo can do and how you can work with it.

Assembled Zumo 2040 robot.

We particularly like how easy it is to get started programming the Zumo 2040 with MicroPython: just like with our 3pi+ 2040 Robot, you can simply connect the Zumo to a computer with a USB-C cable and start editing the included example Python programs with a text editor.

MicroPython drive showing Zumo 2040 demo programs.

The blink.py demo program in a text editor.

There are lots of pre-loaded examples that demonstrate how to use the various features on the Zumo 2040. Here’s one that uses the Zumo’s proximity sensors to locate and turn to face an opponent or other object (in this case, a 3pi+):

Although I summed up the history of the Zumo platform in a few major milestones above, that doesn’t really tell the whole story; there have been other smaller changes along the way (both accompanying and between the big releases) that have made it more of a continual process of improvement. For example, although the Zumo originally came with the white sprockets that you see in some of those pictures, we now ship the chassis and all of the robots and kits with black spoked sprockets that make assembly and disassembly easier (and look cooler). And a couple years ago, we revised the Zumo 32U4 with a better display (in the form of the Zumo 32U4 OLED), an upgrade that has carried over to this new Zumo.

The Zumo 2040’s new I2C0 connector is one such smaller improvement, but it’s something that I hope will make a difference when it comes to expanding the robot with additional electronics. This is a 4-pin JST SH-compatible connector that provides access to the RP2040’s I2C0 bus, and it has a pinout compatible with Sparkfun’s Qwiic and Adafruit’s STEMMA QT connection systems, so that should make it easier to add I²C sensors and other devices to the Zumo.

The I2C0 connector on the Zumo 2040.

Heat-seeking Zumo? An IR camera plugged into the Zumo 2040’s I2C0 connector enables thermal imaging capabilities.

The Zumo 2040 robot is available as a kit (with motors not included so you can select your own to customize performance) or as a fully assembled robot with your choice of 50:1, 75:1, or 100:1 motor options.

Our Black Friday / Cyber Monday sale is back! Visit the sale page to see all the available deals and add the necessary coupons to your cart. The sale runs through Monday, November 27,and most of the sale coupons can be used on backorders if we happen to run out of stock, but you should still get your orders in early since lead times on some popular products can get long.

Please note that during the sale, our order fulfillment times might be longer than usual, but we will do our best to get your order shipped as fast as we can. Additionally, we are closed Thursday, November 23 for Thanksgiving. Happy Thanksgiving!

We are having a Labor Day sale starting now through Tuesday, September 5! Check out the sale page for more information. Please note that we will be closed Monday, so orders placed after 2 PM Pacific Time Friday, September 1 will be shipped on Tuesday, September 5.

We are having an Independence Day sale starting now through Wednesday, July 5! Check out the sale page for more information. Please note that we will be closed Tuesday, so orders placed after 2 PM Pacific Time Monday, July 3 will be shipped on Wednesday, July 5.

We recently added six new low-power variants to our Motoron line of basic serial motor controllers: four Mxx550 1- and 2-channel versions, as well as 3-channel versions for Arduino (M3S550) and Raspberry Pi (M3H550).

1- and 2-channel micro motor drivers

The new M1T550, M1U550, M2T550, and M2U550 are single- and dual-channel serial motor controllers in a micro footprint. With a maximum motor supply voltage of 22 V, the Mxx550 versions are a great way to control small motors powered by power supplies up to 12 V and battery packs up to 12 cells in series for alkaline, NiCd, and NiMH, or up to 4 cells in series for LiPo. These are lower-voltage, pin-compatible versions of the Mxx256 models we released earlier this year, which have a maximum motor voltage of 48 V and can deliver slightly more current but are otherwise almost identical.

Here is the full array of tiny Motoron options, including I²C and UART serial interface versions:

Motoron motor controllers micro versions
	M1T550 M1U550	M2T550 M2U550	M1T256 M1U256	M2T256 M2U256
Control interface:	I²C or UART serial
Motor channels:	1 (single)	2 (dual)	1 (single)	2 (dual)
Minimum motor supply voltage:	1.8 V		4.5 V
Absolute max motor supply voltage:	22 V		48 V
Recommended max nominal battery voltage:	16 V		36 V
Max continuous current per channel:	1.8 A	1.6 A	2.2 A	1.8 A
Available versions with I²C:	headers soldered headers included	headers soldered headers included	headers soldered headers included	headers soldered headers included
Available verions with UART serial:	headers soldered headers included	headers soldered headers included	headers soldered headers included	headers soldered headers included
Price:	$12.49 – $14.49	$15.95 – $17.95	$16.95 – $18.95	$23.95 – $25.95

3-channel motor drivers for Arduino and Raspberry Pi

We also released larger (but still small!), 3-channel versions in Arduino (M3S550) and Raspberry Pi (M3H550) compatible form factors. These again have a maximum motor supply voltage of 22 V and correspond to the 48 V max M3S256 and M3H256 versions we released in 2022. Here is the full line of larger Motoron serial motor controllers, including the even higher-power, dual-channel Motorons in full-size Arduino Shield or Raspberry Pi Hat form factors:

Motoron motor controllers Arduino and Raspberry Pi form factor versions
	M3S550 M3H550	M3S256 M3H256	M2S24v14 M2H24v14	M2S24v16 M2H24v16	M2S18v18 M2H18v18	M2S18v20 M2H18v20
Control interface:	I²C
Motor channels:	3 (triple)		2 (dual)
Minimum motor supply voltage:	1.8 V	4.5 V	6.5 V
Absolute max motor supply voltage:	22 V	48 V	40 V		30 V
Recommended max nominal battery voltage:	16 V	36 V	28 V		18 V
Max continuous current per channel:	1.7 A	2 A	14 A	16 A	18 A	20 A
Available versions for Arduino:	M3S550 assembled kit board only	M3S256 assembled kit board only	M2S24v14 assembled kit board only	M2S24v16 assembled kit board only	M2S18v18 assembled kit board only	M2S18v20 assembled kit board only
Available versions for Raspberry Pi:	M3H550 assembled kit board only	M3H256 assembled kit board only	M2H24v14 assembled kit board only	M2H24v16 assembled kit board only	M2H18v18 assembled kit board only	M2H18v20 assembled kit board only
Price:	$20.95 – $30.95	$34.95 – $44.95	$59.95 – $69.95	$115.95 – $124.95	$59.95 – $69.96	$95.95 – $104.95

The great thing about the Motorons is that you can easily string together or stack multiple controllers, mixing and matching sizes to fit your application. For example, you could use one high-power dual motor version for drive motors on a mobile robot and then add a smaller 3-channel motor controller for additional actuators. This arrangement with three stacked Motorons on an Arduino Uno allows simple control of up to 9 motors:

The common protocol between versions also makes it easy to change motor sizes and to reuse your code between projects. Want to make a bigger version of your first prototype? Just use a higher-power Motoron! Want to make a tiny robot next time? Use a tiny Motoron! Want to… you get the idea.

While the 3-channel boards are designed to stack on Arduinos or Raspberry Pis, they are also easy to use on breadboards:

It may be easy to view the six new Mxx550 Motorons as just lower-voltage versions of the previously available Mxx256 Motorons, but I am especially excited about them because we are able to offer them at a very low price, extending the legacy of the Dual Serial Motor controllers that were among our first products over 20 years ago. We are launching the 2-channel M2T550 and M2U550 at just $15.95, a lower price than the original Dual Serial Motor controller from 2001 (without even adjusting for inflation!).

The chip shortages of the past several years have made it especially difficult to introduce new products and to keep their prices down, but things are finally seeming to get better on that front. You can see in the tables above that the higher-power 2-channel Motorons are much more expensive; those prices are still elevated because we are limited on some critical components we use there and in our other products. We should be able to manufacture plenty of the new Motorons without being constrained in a similar way.

We have expanded our S13VxFx family of step-up/step-down voltage regulators to include options with a variety of output voltages from 3.3 V to 15 V. Like the original 5 V members of the family, these new S13V25Fx units take an input voltage from 2.8 V to 22 V and efficiently increase it or decrease it as necessary to produce the regulated output voltage. Even with their compact 0.9″ × 0.9″ size, they can deliver typical continuous output currents between 1 A and 3 A, making them our most powerful buck-boost converters. (That’s almost half the size of our previously highest-power step-up/step-down units, the S18V20Fx family, which are still being impacted by the global semiconductor shortages.) The graphs below show a more complete picture of the kinds of currents you can expect for different combinations of input and output voltages:

These new S13V25Fx versions do not include a 5V option because we already have that in the S13V30F5. They are pin-compatible with that 5V module and have the same overall board dimensions, but please note that the tall components (i.e. electrolytic capacitors and inductor) are in different locations. Here is a comparison of the new S13V25Fx regulators (left) next to the S13V30F5 (right):

Step-Up/Step-Down Voltage Regulator S13V25Fx, top view with labeled pinout.

5V, 3A Step-Up/Step-Down Voltage Regulator S13V30F5, top view with labeled pinout.

This table shows what the full family looks like now:

Regulator	Output voltage	Typical max continuous output current	Input voltage range	Typical efficiency	Size	Price
#4083: S13V10F5	5 V	1 A	2.8 V – 22 V	85% – 95%	0.35″ × 0.475″	$6.95
#4084: S13V15F5	5 V	1.5 A				$8.95
#4085: S13V20F5	5 V	2 A				$12.95
#4082: S13V30F5	5 V	3 A			0.9″ × 0.9″	$12.95
#4980: S13V25F3 New!	3.3 V	2.5 A				$13.95
#4981: S13V25F6 New!	6 V	2.5 A				$13.95
#4982: S13V25F7 New!	7.5 V	2.5 A				$13.95
#4983: S13V25F9 New!	9 V	2.5 A				$13.95
#4984: S13V25F12 New!	12 V	2.5 A				$13.95
#4985: S13V25F15 New!	15 V	2.5 A				$13.95

As a reminder, we manufacture these boards in-house at our Las Vegas facility, so we have the flexibility to make these regulators with custom fixed output voltages. If the voltage you need is not one of our standard options and you are interested in customization, please contact us.

We have transitioned from our initial early-adopter release to a full release of the 3pi+ 2040 Robot family! With the full release, we also have some additional motor options. Here’s the full lineup:

3pi+ 2040 Version	Products	Micro Metal Gearmotor	Top Speed	Comments
Standard Edition	assembled or kit	30:1 MP 6V	1.5 m/s	good combination of speed and controllability
Turtle Edition	assembled or kit	75:1 LP 6V	0.4 m/s	longest battery life, easiest to control, good for swarm robots or introductory robotics courses
Hyper Edition	assembled or kit	15:1 HPCB 6V	~4 m/s	very fast and difficult to control, easy to damage; only recommended for advanced users

The Turtle Edition is a great choice for educational environments or anyplace else where slow, controlled speed is important. On the flip side, the Hyper Edition uses high-power motors with a low-gear-ratio gearbox to offer a LOT of speed, but this also means reduced control and a higher risk of the robot damaging itself, so we only recommend it for advanced users who want to push the limits of what this robot platform can do. We also make the 3pi+ 2040 control board and 3pi+ chassis available separately for those who would like to do something custom with one of our many other Micro Metal Gearmotor options.

To recap from our early adopter release announcement, this robot combines our 3pi+ chassis with the power of the Raspberry Pi RP2040 microcontroller, and it’s full of cool features:

We have a comprehensive set of example Python programs to help get you started using all of these features, and we expect to continue adding more over time. Let us know if there’s something in particular you would want to see that is not already covered!

MicroPython drive showing 3pi+ 2040 demo programs.

The blink.py demo program in a text editor.

This hypnotic video from customer Alain Haerri shows Kinetic Little Rain, a moving sculpture that was inspired by the sculpture Kinetic Rain in the Changi Airport in Singapore. Alain’s sculpture features 100 blown glass drops that are moved by stepper motors. Each motor is driven by its own Tic T500 Stepper Motor Controller and the whole setup is controlled by an Arduino Mega 2560.

If you have followed the electronics industry or even general news, you’ll know that for the past several years we’ve been dealing with parts shortages, rationing, and associated price increases. We are relieved to finally be getting net increases in parts on hand! In the past few months we have taken hundreds of products off rationing, and we are celebrating and highlighting them in our Memorial Day Sale. Use coupon code MEMORIALDAY23 to save 23% on all non-rationed Pololu-brand products with an “Active” or “Active and Preferred” status, limit 5 units per item, now through Tuesday, May 30.

Check out the sale page for more information. Please note that we will be closed Monday, so orders placed after 2 PM Pacific Time Friday, May 26 will be shipped on Tuesday, May 30.