New products: compact reverse voltage protection and ideal diodes

We just released several small reverse voltage protection and ideal diode boards that can protect your projects from reverse voltage application. We have reverse-voltage protection built into many of our products, and we usually implement it using a P-channel MOSFET, like this:

Reverse-voltage protection using a P-channel MOSFET.

This approach is usually more efficient than just using a diode since the MOSFET has a lower voltage drop across it. However, P-channel MOSFETs have worse on-resistances than N-channel MOSFETs of similar prices and sizes. This has not mattered much for our lower-powered products, but that limitation is becoming more apparent as we are developing more products with maximum operating voltages over 40 V. The next common MOSFET voltage above 40 V is 60 V, and at that voltage and with currents above around 10 A, it starts becoming more size-efficient to use an N-channel MOSFET plus an extra chip to manage the additional complexities of controlling the N-channel MOSFET in this kind of application. This is how that circuit looks:

Schematic diagram of the Pololu Reverse Voltage Protector.

Since we are planning on using this approach on several new products, we decided to make standalone product versions as well. Here are how the first products look, using 3×3 mm MOSFETs:

This lets us get up to about 10-12 amps continuous current and an operating range of 4-60 V, which is perfect for most of our products. We tried to make the board as small as possible, and for the input and output connections we are using a new slot approach that lets the boards work with standard 0.1" headers or connectors, 3.5 mm connectors, and 5 mm connectors.

Examples of various connectors that can be used with the Pololu Reverse Voltage Protectors (from left to right: 5mm terminal blocks, 3.5mm terminal blocks, 0.1″ headers).

Texas Instruments offers two similar parts for the MOSFET controller. The LM74500 offers the same functionality as the simple P-channel MOSFET, allowing current to flow in both directions as long as the polarity is correct. This is useful for applications such as motor drivers where we want power to be able to flow back from the motor into the battery. There is also the LM74700 version, which makes the circuit function as an ideal diode, allowing current to flow in only one direction. We are offering our boards with both controller options and with two MOSFET options, for a total of four product versions:

The datasheets for the LM74500-Q1 reverse voltage protection controller and LM74700-Q1 reverse voltage protection ideal diode controller provide additional information about adding a transient voltage suppressor (TVS) diode across the input as part of a more general input protection circuit. We have pads for an SMB-size TVS on the back side of the board for those interested in adding this kind of protection:

As with our other electronics products, we make these at our Las Vegas, Nevada headquarters, so we can build custom versions with that TVS populated with a part of your choice (typical minimum quantities to make that worthwhile are around 200 pieces).

Are these interesting products? Would you want to see higher-current versions with bigger MOSFETs? Let us know in the comments or on our X and Facebook posts.

Introductory special discount! Try some out for as low as $1.16 each using our introductory special coupon, RVPINTRO (limit 5 per version)!

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	Pololu Ideal Diode Reverse Voltage Protector, 4-60V, 10A
	Pololu Reverse Voltage Protector, 4-60V, 12A
	Pololu Reverse Voltage Protector, 4-60V, 10A